YASKAWA, SINGLE STATION, SINGLE ROBOT CNC WELDING CELL, 2022

COMPONENTS:

ONE - YASKAWA AR3120 THERMAL APPLICATION ROBOT

THE EXTRA-LONG REACH, SIX AXIS AR3120 ROBOT OFFERS PRECISE HIGH SPEED PERFORMANCE TO BOOST PRODUCTIVITY FOR ARC WELDING APPLICATIONS, IDEAL FOR LARGE PARTS, THIS ROBOT HAS AN INCREASED PAYLOAD & AXIS SPEEDSS

20 KG PAYLOAD

+/- .15MM REPEATABILITY

3124 MM HORIZONTAL REACH

5622 MM VERTICAL REACH

INTERNAL USER I/O CABLE - 17 CONDUCTORS WITH GROUND

(2) 3/8" AIRLINE THRU THE ARM

ONE - MOTOPOS D500 POSITIONER

SERVO DRIVEN 2-AXIS POSITIONER

500 KG PAYLOAD CAPACITY

ROTATION AXIS:

• +/- 370°
• 160° / SECOND SPEED
• 40 KGF*M ALLOWABLE MOMENT

TILTED AXIS:

• +/- 135° ANGLE
• 80°/SECOND SPEED
• 130 KGF*M ALLOWABLE MOMENT

ONE - YASKAWA MH555 - TAILSTOCK ASSEMBLY

ONE - YASKAWA YRC1000 ROBOT CONTROLLER

• COMPACT DESIGN
• I/O COMMUNICATION SPEED IS IMPROVED BY AS MUCH AS 50% FOR SUPERIOR WORK EFFECIENCY
• HIGH PATH ACCURACY
• TOUCH SCREEN USER INTERFACE
• PROVIDES THE ABILITY TO EVALUATE 3D SIMULATION OF ROBOT MOTION ON-SCREEN BEFORE OR DURING ROBOT EXECUTION
• USB CONNECTION
• SD CARD SLOT
• 3-POSITION ENABLE SWITCH
• COLLISON DETECT SOFTWARE
• MEETS CSA Z434-03 SAFETY STANDARDS
• QUICK-CHANGE CONNECTORS

ONE - FRONIUS TPS-500i WATER COOLED SYSTEM

• THE DIGITAL INTERFACES ALLOW USERS TO ACCESS MOTOMAN ROBOTIC GRAPHICS-BASED ARC FILES TO DISPLAY WELD SETTINGS FOR STARTING, MAIN & ENDING CONDITIONS
• USERS CAN SELECT WELDING PROCESSES FROM THE POWER SOURCE LIBRARY
• PARAMETERS & PROCESSES CAN BE CHANGED WHILE WELDING
• INCLUDES: FRONIUS TPS-500i POWER SOURCE ( WATER COOLED ), FRONIUS TORCH, FRONIUS WATER CIRCULATOR, WELDCOM COMPLETE INTERFACE, FRONIUS MOUNTING KIT FOR YASKAWA AR3120

ONE - FRONIUS REAMER

• CLEANS THE INTERIOR OF THE GAS NOZZLE

ONE - OPERATOR STATION

ONE - FUNCTIONAL SAFETY UNIT

• THE FUNCTIONAL SAFETY UNIT ( FSU ) PROVIDES SAFE OPERATING ZONES FOR THE ROBOT AND CAN LIMIT ITS OPERATING RANGE

ONE - CONTROLLER MOUNTING ASSEMBLY

• INLCUDES MOUNTING FOR: WELDING POWER SOURCE, PLC CABINET, POWER DISTRIBUTION PANEL, ROBOT CONTROLLER, STEP DOWN TRANSFORMER, COMPRESSED AIR DISTRIBUTION MANIFOLD/SHUT OFF/REGULATOR/FILTER, TOUCH SENSING/COMARC MODULE

ONE - SHIELDING GAS DISTRIBUTION MANIFOLD KIT - FENCE MOUNTED

ONE - COMARC - THROUGH-THE-ARC SEAM TRACKING & TOUCH SENSING

ONE - GAS FLOW SENSOR

ONE - METAL ENCLOSURE